2015年10月16日星期五

Feed Processing


Feed mills worldwide use four basic processes to produce animal feed: receiving raw ingredients from suppliers; creating a feed formula based on many years of research; mixing ingredients together to make a complete feed; and packaging and labeling feed to be shipped for commercial or retail purposes. 

Receiving raw ingredients from suppliers is the most important process. Upon arrival, ingredients are weighed, tested and analyzed for various nutrients to ensure their quality and safety. This process allows nutritionists to accurately formulate feed for a specific species. 

 Product Description
poultry feed pellet making machine is your best choice for processing such kinds of cereals as corn, wheat, soybean and coarse fiber materials such as grass, crop stalk, peanut shell  etc as well as some additives as molasses, vegetable oil and vitamins etc into all kinds of feed pellets for livestock, poultry and aquatic animals. The pellets are nutritional and easy to store and transport which greatly improve the efficiency of the cultivation industry.
 The poultry feed pellet making machines are patented products with unique design by Shandong Double Crane Machinery Manufacture Co., Ltd, the professional feed pellet machine producer in China.The cattle feed pellet machine is one of the key machine in feed pellet production line.

Its die mould is made of stainless steel or alloy steel for your choice. It has the characteristics of low cost, reasonable structure, compact layout, reliable performance and easy maintenance.
poultry feed pellet making machine for sale 18954151413
 1.Feature and Advantage
1). Driven by variable frequency motor, the feeder can be adjusted automatically within a certain
 scope according to the production; 
2). The interlock device, outer machine discharging device and over-load protection device work together to ensure the safety and reliability;  
3).Magnetic separation and removal mechanisms are configured to 
prevent the iron impurities from entering into the suppression of granulation chamber.
4). The cooking time and result are highly improved by the extended stainless steel feeding conditioner with the axial inlet steam.  
5). The circulating lubrication oil system is specially designed to ensure the bearings in good condition.
6). The ordinary conditioner, thermal insulation conditioner or double-shaft differential conditioner are options according to your requirements.

Shandong Double Crane Machinery Manufacture Co., Ltd. -----MANUFACTURER AND TRADER 
Factory Address:  High and New Industrial Park, Leling, Dezhou, Shandong
Catherine Ji 
Mobile : +86-180 0531 1413                        wechat: catherineji520
Skype : leia_ji               QQ: 545187985        whatsapp:+86-18005311413   

animal feed

Animal feed
Animal feed is food given to domestic animals in the course of animal husbandry. There are two basic types, fodder and forage. Used alone, the word "feed" more often refers to fodder.

Fodder
"Fodder" refers particularly to food given to the animals (including plants cut and carried to them), rather than that which they forage for themselves. It includes hay, straw, silage, compressed and pelleted feeds, oils and mixed rations, and sprouted grains and legumes. Feed grains are the most important source of animal feed globally. The amount of grain used to produce the same unit of meat varies substantially. According to an estimate reported by the BBC in 2008, "Cows and sheep need 8kg of grain for every 1kg of meat they produce, pigs about 4kg. The most efficient poultry units need a mere 1.6kg of feed to produce 1kg of chicken."Farmed fish can also be fed on grain, and use even less than poultry. The two most important feed grains are maize and soyabean, and the United States is by far the largest exporter of both, averaging about half of the global maize trade and 40% of the global soya trade in the years leading up the 2012 drought.Other feed grains include wheat, oats, barley, and rice, among many others.

Traditional sources of animal feed include household food scraps and the byproducts of food processing industries such as milling and brewing. Scraps fed to pigs are called slop, and those fed to chicken are called chicken scratch. Brewer's spent grain is a byproduct of beer making that is widely used as animal feed.


A pelleted ration designed for horses
"Compound feed" is fodder that is blended from various raw materials and additives. These blends are formulated according to the specific requirements of the target animal. They are manufactured by feed compounders as meal type, pellets or crumbles. The main ingredients used in commercially prepared feed are the feed grains, which include corn, soybeans, sorghum, oats, and barley.

Compound feed may also include premixes, which may also be sold separately. Premixes are composed of microingredients such as vitamins, minerals, chemical preservatives, antibiotics, fermentation products, and other essential ingredients that are purchased from premix companies, usually in sacked form, for blending into commercial rations. Because of the availability of these products, a farmer who uses his own grain can formulate his own rations and be assured his animals are getting the recommended levels of minerals and vitamins.

According to the American Feed Industry Association, as much as $20 billion worth of feed ingredients are purchased each year. These products range from grain mixes to orange rinds to beet pulps. The feed industry is one of the most competitive businesses in the agricultural sector, and is by far the largest purchaser of U.S. corn, feed grains, and soybean meal. Tens of thousands of farmers with feed mills on their own farms are able to compete with huge conglomerates with national distribution. Feed crops generated $23.2 billion in cash receipts on U.S. farms in 2001. At the same time, farmers spent a total of $24.5 billion on feed that year.

In 2011, around 734.5 million tons of feed were produced annually around the world.


History
The beginning of industrial-scale production of animal feeds can be traced back to the late 19th century, around the time advances in human and animal nutrition were able to identify the benefits of a balanced diet, and the importance of the role processing of certain raw materials played. Corn gluten feed was first manufactured in 1882, while leading world feed producer Purina Feeds was established in 1894 by William Hollington Danforth. Cargill, which was mainly dealing in grains from its beginnings in 1865, started to deal in feed at about 1884.

The feed industry expanded rapidly in the first quarter of the 20th century, with Purina expanding its operations into Canada, and opened its first feed mill in 1927 (which is still in operation). In 1928, the feed industry was revolutionized by the introduction of the first pelleted feeds - Purina Checkers.

Manufacture
The job of the feed manufacturer is to buy the commodities and blend them in the feed mill according to the specifications outlined by the animal nutritionist. There is little room for error because, if the ration is not apportioned correctly, lowered animal production and diminished outward appearance can occur.

Forage

"Forage" is plant material (mainly plant leaves and stems) eaten by grazing livestock. Historically, the term forage has meant only plants eaten by the animals directly as pasture, crop residue, or immature cereal crops, but it is also used more loosely to include similar plants cut for fodder and carried to the animals, especially as hay or silage.

Nutrition
In agriculture today, the nutritional needs of farm animals are well understood and may be satisfied through natural forage and fodder alone, or augmented by direct supplementation of nutrients in concentrated, controlled form. The nutritional quality of feed is influenced not only by the nutrient content, but also by many other factors such as feed presentation, hygiene, digestibility, and effect on intestinal health.

Feed additives provide a mechanism through which these nutrient deficiencies can be resolved effect the rate of growth of such animals and also their health and well-being. Even with all the benefits of higher quality feed, most of a farm animal's diet still consists of grain-based ingredients because of the higher costs of quality feed.


Shandong Double Crane Machinery Manufacture Co., Ltd. -----MANUFACTURER AND TRADER 
Factory Address:  High and New Industrial Park, Leling, Dezhou, Shandong
Catherine Ji 
Mobile : +86-180 0531 1413                        wechat: catherineji520
Skype : leia_ji               QQ: 545187985        whatsapp:+86-18005311413   
Email: catherine@sdshuanghe.com                http://www.shpelletmill.com

pig feed pellet mill

If you are still buying commercial feed pellets from feed factory, then your cost per year for feed will increase at least 80%. You can find a feed pellet mill to reduce your cost by making your own feed with a pellet mill using grains like corn powder,wheat, rice husk,wheat straw,vegetables and so on. Pigs really appreciate variety in their diets, and will tell you so very noisily.



Tips of feeding time

Pigs are strong and boisterous animals with a well-developed sense of humor, and they will be so eager to get their feed that they may knock you over when they get big enough. If you can, position the feeding trough where you can fill it from the other side of a (strong!) fence. If not, throw a generous handful of feed into the enclosure as you enter it. The pigs should leave you alone for long enough to eat it – repeat as necessary to cover your approach to the trough.



what advantages of feed pellet mill?
1.the pig feed pellet making machine has Simple structure, wide applicability, small floor space, low noise
2.the feed pellet mill machine use powder feed directly, without adding water, granulation can be carried out. The moisture of pellets is smaller and more conducive for storage.
3.The product can improve digestion and absorption of nutrients. The process of the production can kill  the pathogenic microorganisms and parasites which is suitable for feeding rabbit, fish, duck,chicken,cattle,pig and other animals.
Shandong Double Crane Machinery Manufacture Co., Ltd. -----MANUFACTURER AND TRADER 
Factory Address:  High and New Industrial Park, Leling, Dezhou, Shandong
Catherine Ji 
Mobile : +86-180 0531 1413                        wechat: catherineji520
Skype : leia_ji               QQ: 545187985        whatsapp:+86-18005311413   
Email: catherine@sdshuanghe.com                http://www.shpelletmill.com

How Are Pellets Mad



Pellet Mill Process

Truckloads of raw materials are brought to pellet mills every day and can arrive in many different forms. Some of the raw material may be sawdust, wood chips, lumber mill scrap, and even full trees unsuitable for lumber. The raw materials may be green, or freshly cut, may be partial dry or even kiln dried. By processing these raw material all in the same way, the end product has consistent moisture content, heat value, ash content, and burn characteristics. It is very important that all pellet manufacturers produce pellet to the same standard so that pellet appliances burn and heat consistently. Here are some of the processes:

Chippers & Hammer Mills

Some pellet plants start their process by putting large pieces of wood through a chipping machine for processing. These are only necessary for mills that accept this non-uniform feed stock. There are many different configurations to pellet manufacturing plants depending on their raw material source. While they all don't have chippers, almost all of them have a hammer mill at the beginning of their milling process. These machines take sawdust and wood chips and break them down into a consistent smaller size, making drying and pressing through the pellet die quick and consistent.



Dryers

If a pellet mill uses fresh cut raw material, material exposed to the weather or high humidity, or a mix of raw materials that may contain moisture, they have to dry the sawdust to a consistent moisture level. Large dryer drums may use natural gas, propane, sawdust burners, or other fuels to heat the drum, driving off the extra moisture.

The Pellet Mill


After drying, the sawdust is pressed through dies at high pressure. This process causes the sawdust to heat up and release natural lignins in the wood that bind the sawdust together. The mill also determines the density of the pellet, the diameter, the durability, and the length. All of these characteristics are very important for consistent pellet appliance operation.
 MZLH 420 wood pellet mill

Cooling and Storage

The pellets come out of the mill between 200 and 250 degrees and soft. A cooling tower is used to bring the temperature down and harden the pellets. After cooling, they are usually stored in a large silo to await bagging or bulk distribution.


Bagging or Bulk

The most common method for distribution in the US is to put the pellets into 40 pound plastic bags and stack them on pallets or skids. These skids may contain anywhere from one to one and a half tons of fuel, depending on the distribution channel. Bagging pellets adds between $25 and $30 per ton in plastic bags, pallet, outer cover bag, shrink wrap, and the labor and equipment to stack and wrap them. These skids are than shipped out and delivered all over the country for consumer pick up at retail locations or home delivery.

Bulk pellets are loaded from the pellet mill silo directly into trucks for delivery to bulk storage containers. The bulk trucks are more expensive than regular flatbed trucks, but a much more efficient system of processing, transfer, and delivery. In the US, there are very few residential bulk handling systems in use today. 




feed crusher and mixer

Usage of feed crusher and mixer
This feed crusher and mixer can be used to crush all kinds of cereal, grain, like corn, wheat, bean, and others to powder that can make animal feed or for other process, the feed mixer has the crush and mix function at the same time, very convenient and easy to operate.The feed crusher and mixer machine consists of a feeding machine, grinder, mixer.
Application of feed crusher and mixer
This vertical cattle/cow feed grinder and mixer machine is specially designed for small farmers, medium and industrial feed processing plant, chicken farm, pig farm, feeding industry,or home use The structure has the advantages of brief construction, little investment, economical, maintenance easy and mixes extremely well.animal feed crusher mixer machine can be used together with the feed pellet mill to complete a whole pellet production line.
Shandong Double Crane Machinery Manufacture Co., Ltd. -----MANUFACTURER AND TRADER 
Factory Address:  High and New Industrial Park, Leling, Dezhou, Shandong
Catherine Ji 
Mobile : +86-180 0531 1413                        wechat: catherineji520
Skype : leia_ji               QQ: 545187985        whatsapp:+86-18005311413   
Email: catherine@sdshuanghe.com                http://www.shpelletmill.com

combined animal feed crusher and mixer machine for food animal


Product Description

animal feed crusher and mixer consists of two machines: vertical mixer and self-priming hammer mill. The machine group is mainly used for crushing grains into fine powder and mixing them evenly at the same time, then use the mixed grains powder to make feed pellets to feed poultry directly. They are the most suitable machines for crushing all kinds of cereals such as corn, maize, barley, soybean and wheat into powder and then the crushed materials can be mixed with other powder.
animal feed crusher and mixer are main products with unique design made by Shandong Double Crane Machinery Manufacturer Co., Ltd..  The vertical mixer body is made of Q235 carbon steel. The machine group has the characteristics of low cost, reasonable structure, compact layout, reliable performance and easy maintenance.
1. Features and Advantages 
1) High efficiency with low cost. crushing and mixing at the same time.
2) The residue materials are easy to clean. Durable in use and easy and convenient to maintain.
3) Energy saving and environment friendliness with low noise and dust.
4) Short mixing time. Stable and reliable performance.
5) Compact structure.
6) High evenness. CV5%.
combined animal feed crusher and mixer machine for food animal


Technical parameters

 
Vertical mixer and
 hammer mill group



model
Power of 
mixer(kw)
Power of 
hammer 
mill(kw)
Capacity(t/h)
Size(m)
Weight(kg)
0.5t
 2.2
7.5
0.5-0.8
2*1*2.4
300
0.5t
2.2
11
1-1.5
2.2*1*2.4
320
1t
3
7.5
0.8-1.2
2.25*1.25*2.9
350
1t
3
11
1-2
2.4*1.25*2.9
370


Application area

3. Product Application 
The animal feed grinder and mixer
 
is the main feed powder processing equipment for rural animal raisers, small feed production factory and medium-sized complete formula feed factory. The machine group can produce all kinds of premix feed powder, concentrate feed and compound feed.The finished powder can be fed to any kinds of animals for improving their nutrition and create more economic value.  
combined animal feed crusher and mixer machine for food animal
combined animal feed crusher and mixer machine for food animal

The vertical mixer and hammer mill group is also a necessary part of 1t per hour ring die pellet production line.
combined animal feed crusher and mixer machine for food animal

The machine group can work with small flat die pellet mill and screw elevator to form a small feed processing line.
 combined animal feed crusher and mixer machine for food animal

Main Parts
4.Spare parts 
The spare parts of hammer mill is hammers and the screen.
 There are 16 pcs of hammers in the hammer mill.
combined animal feed crusher and mixer machine for food animal


And need 1 pc of screen in the hammer mill. The pore size of the screen is 2-10mm. We can also customize for you.
combined animal feed crusher and mixer machine for food animal
 Customer visit
combined animal feed crusher and mixer machine for food animal
 Packing and Shipping
combined animal feed crusher and mixer machine for food animal
Company information
Shandong Double Crane Machinery Manufacture Co., Ltd. was established in 2009 and is located in Leling city, Shandong Province. We are dedicated to the development and production of feed equipment, biomass energy equipment and organic fertilizer equipment. We have more than 150 skillful employees, there are about 30 of them are design engineers. We had many patents in the industry and our products are popular with customers in many countries. With rapid development, we have passed CE, SGS and ISO9001 certifications and won many honorary titles. To know more about what we can do for you, contact us anytime. We are looking forward to establishing a good and long-term business relationship with you.
combined animal feed crusher and mixer machine for food animal
FAQ:
1. Q: Are you a trading company or a manufacturer? 
A: We are a manufacturer, which has almost 10 years of experience in this industry and be able to offer you the best price.
2. Q: How can I get to your company?
A: You can get a flight to Jinan Airport. We are just about 1 hours away from Jinan Airport.
3. Q: How long is your warranty period?
A: One Year (Calculated from the equipment arrives the customer’s side.). 
4. Q: Will you send engineers to install the plant?
A: yes, but at an extra cost payable by the customer. Or you can get local contractors to do the commissioning and we send one supervising engineer.
5. Q: Have you sold your products to Europe?
A: Yes, We have designed and installed more than 1000 turnkey pellet lines. Many of our customers are from Europe, including Latvia, France, Greece, Romania, Lithuania, etc.
After-sale Service:
1. Technical support online service provided.
2. Technical files service provided,
3. On-site training service provided.
4. Spare parts replacement and repair service provided.
Contact Us:
Please feel free to contact us for any question, we will reply within 24h.
 Welcome to visit our website http://www.shpelletmill.com.