Pellets are either made using purpose built machinery or they can also easily be made using cow feed machines as the process is very similar. Indeed a cow feed mill may make cow feed for half of the year and then produce wood pellets for the rest of the year! wood pellet machine Wood pellets are formed by forcing sawdust through these holes under extreme pressure.
The wood is first made into a dust of a consistent size using a hammer-milling machine. The sawdust is then compressed under great pressure and forced through holes (a bit like making mince). This is a hot process and the natural lignin in the sawdust melts and binds the dust together, holding the pellet in shape and giving it that characteristic sheen on the outside. The pellets come out of the machine at around 90 degrees C, cool, and harden off. Wood pellets are cylindrical and for most domestic uses have a diameter of 6-8mm. The pellets are a dense form of fuel which means that they have a higher energy content than wood and take up less space.
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