Feed is the greatest cost factor in animal production. Even in the case of sheep farming where more roughage is fed, feed costs can still make up to 55% of the total sheep production cost. For poultry the corresponding feed costs figure will be about 70% of total chicken production costs.
The main market for Shandong Double Crane Machinery Manufacture Co.,Ltd.pelleting machines is the animal feed market. Pelleting of animal feeds is becoming a widely popular and a modern method of saving money and adding value on farms.
The savings is not only based on the fact that the middleman (who makes up to R1,000 per ton) is eliminated, but also because the farmer has control over his formulations. In this way the farmer can add value to poorer quality feeds and thereby reducing cost without compromising overall quality. In addition to these benefits, the farmer saves up to 30% of his feed cost, which would normally be wasted due to selective- and wasteful eating patterns of animals.
poultry feed production line is a complete set of machines that are specifically used to make feed pellets. The capacity of feed pellet line produced by Shandong Double Crane Machinery Manufacture Co.,Ltd. can range from 1t per hour to 40t per hour. The machine group generally including the following process: raw materials receiving and cleaning process, crushing process, mixing process, pellet making process, pellet cooling process, (pellet crumbling process), sifting process and packaging process.
Each process includes different kinds of machines. All these machines form a whole set which guarantee the automatic production of feed pellets in large quantity and high quality.
1. Ring die pellet mill machine ring die pellet mill machine
The key part in feed pellet production line is animal feed pellet mill machine which is used to press the powder into pellets directly. It decides the capacity of the whole feed line.
2. cattle feed pellet production line
Based on the capacity of ring die pellet mill, we have different ring die pellet production lines for your choice. The capacity of feed line is relevant to the ring die pellet mill machine.We will briefly introduce each working process of the feed pellet line so that we know what machines are included and their main functions in the line.
Based on the capacity of ring die pellet mill, we have different ring die pellet production lines for your choice. The capacity of feed line is relevant to the ring die pellet mill machine.We will briefly introduce each working process of the feed pellet line so that we know what machines are included and their main functions in the line.
1) raw materials receiving and cleaning process--(drum sieving precleaner, conical powder sieve and permanent magnetic drum).Drum sieving precleaner is used to clean and sort out the big debris such as corn stalk, stones, rope head, branches, corn cobs and the small debris such as mud, sand and blighted grain. When the raw materials are powder, conical powder sieve is used to clean the debris in the powder. (And the machine can also be used after the mixing process and before the pellet making process to make sure the pellet mill can be smooth operation).
2) crushing process---hammer mills
We have many kinds of hammer mills for your choice: water drop hammer mill, multifunctional hammer mill and 9fq hammer mill etc. This process is mainly used to crush to raw materials into powder.
3) mixing process---feed mixer
The feed mixer we have are single shaft double screw mixer, double shaft paddle mixer, vertical mixer.
The process is used to mixed the crushed materials with higher unifomity.
4) pellet making process---feed pellet mill
We have five models of feed pellet mill for your choice. This process is to press the pellets out.
5) pellet cooling process---counterflow cooler
The newly pressed pellets are very high in temperature. This process is to cool the pellets to ±3-5℃ of the room temperature.
6) (pellet crumbling process)----feed crumbler(roller crusher)
This process is mainly to crush the big pellets into small ones. It is mainly used for chicken feed pellet line.
7) sifting process--vibratory sizing sieve and plenary rotary sizing sieve
This process is mainly to sort out the inappropriate pellets and powder and send the standard pellets to next process.
8) packaging process -----packaging machine
This process is to pack the pellets into bags which is convenient for storage and transportation.
The above are the main machines in the line. There are some auxiliary equipment such as conveyors(bucket elevator, inclined conveyor and belt conveyor), air compressor and boiler. We can customize for you based on your specific requirements.
Advantages of cattle feed pellet production line
The poultry feed pellet line covers little space and is highly-automatized. It can produce smooth and hard pellets which are suitable for all kinds of animals. The pellets are very nutritional and can satisfy the growth needs of animals. The machine line are widely used in small-sized farms and medium and large feed factories.
1tph poultry feed production line
2-4t per hour feed pellet line
5-7t per hour feed pellet line
10t per hour feed pellet line
The raw materials can be all kinds of cereals such as corn, barley, wheat and soybean as well as coarse fiber such as the cotton stalk, corn fiber, grass and others.
The finished pellets can be used to feed all kinds of animals such as cow, pig, chicken and so on.
The raw materials can be all kinds of cereals such as corn, barley, wheat and soybean as well as coarse fiber such as the cotton stalk, corn fiber, grass and others.
The finished pellets can be used to feed all kinds of animals such as cow, pig, chicken and so on.
FAQ:
1. Q: Are you a trading company or a manufacturer?
A: We are a manufacturer, which has almost 10 years of experience in this industry and be able to offer you the best price.
2. Q: How can I get to your company?
A: You can get a flight to Jinan Airport. We are just about 1 hours away from Jinan Airport.
3. Q: How long is your warranty period?
A: One Year (Calculated from the equipment arrives the customer’s side.).
4. Q: Will you send engineers to install the plant?
A: yes, but at an extra cost payable by the customer. Or you can get local contractors to do the commissioning and we send one supervising engineer.
5. Q: Have you sold your products to Europe?
A: Yes, We have designed and installed more than 1000 turnkey pellet lines. Many of our customers are from Europe, including Latvia, France, Greece, Romania, Lithuania, etc.
1. Q: Are you a trading company or a manufacturer?
A: We are a manufacturer, which has almost 10 years of experience in this industry and be able to offer you the best price.
2. Q: How can I get to your company?
A: You can get a flight to Jinan Airport. We are just about 1 hours away from Jinan Airport.
3. Q: How long is your warranty period?
A: One Year (Calculated from the equipment arrives the customer’s side.).
4. Q: Will you send engineers to install the plant?
A: yes, but at an extra cost payable by the customer. Or you can get local contractors to do the commissioning and we send one supervising engineer.
5. Q: Have you sold your products to Europe?
A: Yes, We have designed and installed more than 1000 turnkey pellet lines. Many of our customers are from Europe, including Latvia, France, Greece, Romania, Lithuania, etc.
After-sale Service:
1. Technical support online service provided.
2. Technical files service provided,
3. On-site training service provided.
4. Spare parts replacement and repair service provided.
Contact Us:
1. What are the raw materials do you want to make pellets?
2. What capacity do you want for an hour?
3. What kind of animals do you want to feed for?
Please feel free to contact us for any question, we will reply within 24h.
1. Technical support online service provided.
2. Technical files service provided,
3. On-site training service provided.
4. Spare parts replacement and repair service provided.
Contact Us:
1. What are the raw materials do you want to make pellets?
2. What capacity do you want for an hour?
3. What kind of animals do you want to feed for?
Please feel free to contact us for any question, we will reply within 24h.
If you need more information, please contact catherine@sdshuanghe.com or visit our website http://www.shpelletmill.com.
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