circular chip fryer

 Automatic frying machine 304 stainless steel production line

 

The commercial batch fryer is the new type of fried food processing equipment, which is different from the continuous fryer. This automatic fryer machine can make fried food in batches and it has the function of automatic discharging which reduces the labor intensity of the workers, ensures the consistency of the cooking time of the food in the frying machine, and improves the product quality.

What can the batch fryer do?

This automatic fryer machine is very suitable for fast food restaurants, canteens, chain stores, small and medium-sized fried food processing enterprises, and is widely used in the frying of meat, aquatic products, vegetables, pasta, soy products, etc., with electricity as heating energy. The fried food is not only good in color, fragrance, and taste but also has a clean and beautiful appearance. It also improves the quality of the product and extends the shelf life. Therefore, this food fryer can be used for multi-purpose frying.

The main structure of the commercial frying machine

In appearance, this electric food fryer is the square shape with its stainless steel frame. But its inner frying pot can be designed with both the square shape and the round shape, which can be customized according to the customer’s requirements. Inside of the frying pot of the Batch Fryer, there are the mixing shafts for stirring the food by their continuous rotation when working. And the automatic agitation ensures uniformity of product frying and prevents the product from sticking to each other due to extrusion.

At the bottom of the frying pot, there are heating pipes made of durable steel for providing the frying heat. This frying machine also has two heating methods: electric heating and gas heating. Besides, there are two design highlights for this commercial batch fryer: the automatic feeding and discharging system and the automatic temperature control system.

1.The automatic feeding and discharging system: there is the automatic feeding pot can add the materials into the frying pot so that it can avoid labor touching and reducing the chance of burns. Through the way of motor lifting, the automatic dumping after the completion of the bombing, reducing the labor intensity of the workers, to ensure the uniformity of the product’s bombing time.

2.The automatic temperature control system: when the oil temperature is higher than the set temperature, the electric heating tube (burner) stops automatically. When the oil temperature is lower than the set temperature, the electric heating tube (burner) is in the working state, ensuring the product’s frying temperature and improving the product quality. 

How does the automatic batch fryer work?

This industrial fryer machine can be used in many fried food processing lines, such as for making potato chips, french fries, doughnuts, fried dough twists, casserole, fried chicken legs, and fish and shrimp. It also can be used separately in various food stores.

The batch fryer machine adopts the principle of oil-water mixing, which saves oil and is environmentally friendly. This machine solves the problem that the traditional fryer is overheated and dried, causing a large amount of oil to volatilize. The unique oil-water mixing technology allows the water below the oil layer to continuously generate a small amount of steam and penetrates into the oil layer to replenish the frying oil, thereby inhibiting the oil from being volatilized.

We can adjust the electronic control device to control the frying temperature as needed, effectively reducing the frying. The degree of oxidation of the oil inhibits the production of acid, thereby prolonging the life cycle of the frying oil and reducing waste, saving more than 50% of oil compared to conventional fryers, while reducing air pollution.

Chips snacks Malaysia vacuum fryer

 

Automatic vacuum frying machine for potato chips vacuum fried okra fryer

 

Our vast practical experience, with many successful prior projects, allows our company to design and manufacture equipment for vacuum frying for any degree of output and for any product.

 

We have our own manufacturing base, and therefore we can oversee the whole production cycle with the highest quality at all stages. Our company manufactures equipment for the entire cycle of producing foodstuffs, from washing to applying spices and packaging (in collaboration with companies manufacturing dosing and packaging equipment).

Advantages:

Vacuum fryer brings you can be divided into two kinds: economic advantages, and quality ones.

Allows you to make snacks with a high added value at lower electricity costs and other expenses compared to traditional frying, which puts the manufacturer ahead of the competition.

Save on oil – the oil will stay fresh longer, it will not burn, it won’t retain the taste of the last product fried, and it will not have to be replaced so frequently.

Fewer flavor additives and taste enhancers

A competitive product in the snack market:

Lower oil content (only a few percent)

Attractive color, close to the natural color, as the product does not darken and its surface does not blacken

The oil does not turn rancid, and it will not give the product an unpleasant taste or smell

Preservation of nutritional qualities

No acrylamide or other carcinogens

Fried vegetable snacks are highly suitable for giving to children who don’t like vegetables.

 

The Role of Vacuum in Producing Snacks

Vacuum drying and frying is an alternative method of making high-quality fruit and vegetable chips. Our professional staff’s knowledge, experience, and expertise allow them to manufacture the very best equipment in this area.

The main details that determine a product’s quality are its structure, color, taste, and oil content. Under vacuum processing, the product’s structure is not harmed, as it is not subjected to mechanical action. Frying is carried out at low pressure, which lowers the temperature that the oil boils at. This allows you to produce snacks at low temperature, which makes the end result crunchy but preserves the natural color, taste, and nutritional properties.

The removal, by means of vacuum, of air and oil from the pores in the product brings a number of advantages. The lack of air in the snack’s pores during processing lowers the time needed to prepare it, which boosts your output. Removal of oil from pores after frying gives a high-quality finished product, with a minimal oil content – compare this to the standard processing approach in an atmospheric fryer where the oil content can reach 30–40%.

The vacuum drying and frying technology developed by our company’s experts, allows you to offer consumers a healthier and delicious product. This is especially relevant today for consumers who care about good nutrition.

An important detail to know about vacuum processing of chips and other snacks, is that frying at low pressure is carried out at low temperature and requires less oil. As a result, the snack that results will not contain acrylamide and other carcinogens. Retaining the natural taste and color of fruit, vegetable, and other chips lets you reduce the amount of taste enhancers and food coloring applied, or avoid using them at all.

The vacuum fry keeps an appearance of the food, and the preservation characteristics are good, and the nutritive value is a high dry method.

Most of the taste and the flavors that food has are not spoiled.

Reduction of the disposal of farm products is possible.

Reduction of the cost is possible.

Make it for a product, and the utilization of resources is possible.

Use as preserved food and disaster prevention foods.

Nutritive value of the food is not spoiled.

Long-term preservation is possible.

Fully Automatic Fish Tofu Frying Machine Line

 

commercial frying machine

 

high-quality stainless steel automatic frying machine for potato chips

 

Our continuous fryers are a reliable and universal solution for high-performance frying of a wide range of products. Easy to use and maintain, minimum consumption of oil, continuous oil filtration, digital temperature control system and careful processing of your products are some of the features that make our fryers an ideal solution for industrial frying. In our continuous fryers, products are fried by immersion in hot oil and by moving across the frying bath on a single or multiple conveyor belt systems.

Automatic industrial continuous frying machine is used to fry potato chips, french fries, peanuts, onions, chicken meats and many other foods. As a result, it is core machine in vegetable, fruits and other food processing lines. Thanks to years of experience and rich knowledge, we can provide you customized commercial continuous fryer machines according to your needs and requirements. No matter what kinds of materials you want to fry, we can always offer your the most suitable ones with best frying results.